Automated Assembly
No hands on the board, nose to tail.
Fully automated lines — stencil printer, 3D SPI, Fuji NXT-III pick & place, reflow, inline AOI. 200,000 components/hour per line, closed-loop inspection, zero-touch from stencil to cooled board.
- CPH per line
- 200k
- SMT lines
- 8
- Runtime
- 24/7
- Min part
- 01005
Why automation
Consistency that manual builds can’t touch
±25 µm for 01005 · no operator fatigue drift.
First-pass 99.3% typical · paste defects caught before reflow.
Every board barcoded · every part reel traced to operator.
200,000 CPH per line · 8 lines running in parallel.
Closed-loop quality
SPI data feeds the pick & place
3D solder-paste inspection runs before every panel. The data feeds back into stencil offset correction and operator alerts within 30 seconds of a drift event.
- 3D SPI (Koh Young aSPIre3)
- Fuji NXT-III placement
- 10-zone reflow · N₂ optional
- Post-reflow 3D AOI (Koh Young Zenith)
- X-ray for BGA / QFN / PoP
- Line-end ICT & FCT options
- Electronic route card per board
- MES feeds upstream ERP
Capability
Published automated-line spec
| Line configuration | |
| SMT lines | 8 parallel · 24/7 runtime |
|---|---|
| Line speed | 200,000 CPH peak · 120,000 sustained |
| Shift pattern | 3-shift · 21-shift/week |
| Placement equipment | |
| Pick & place | Fuji NXT-III · Panasonic NPM-W2 |
| Placement accuracy | ±25 µm (01005 capable) |
| Nozzle change | Automated · no operator intervention |
| Inspection | |
| SPI | Koh Young aSPIre3 3D · 100% coverage |
| AOI | Koh Young Zenith 3D · post-reflow 100% |
| X-ray | Nordson Dage Quadra 7 · 160 kV |
| Reflow | |
| Oven | Heller 1913 EXL · 10 zones |
| Profile | Pb-free lead · 245 – 260 °C peak |
| N₂ option | Atmosphere 100 – 500 ppm O₂ |
| Data & traceability | |
| MES | Fuji Nexim + our MES |
| Per-board log | Barcode · operator · parts lot · AOI data |
| Compliance | |
| Quality | IPC-A-610 Class 3 · J-STD-001 |
| Cert | ISO 9001 · IATF 16949 · ISO 13485 |
Frequently Asked Questions
Automated assembly FAQ
01What’s the smallest component you place?
01005 (0.4 × 0.2 mm) in volume. We don’t default to 01005 unless the design demands it — 0201 is usually plenty.
02Can you run lead-free and leaded on the same line?
Yes, but never in the same shift. Lines are segregated per alloy at shift-change, with stencil, nozzle, reflow profile and flux record all logged.
03Do you handle double-sided boards?
Every line runs double-sided by default. Second-pass with glued or small-part holding where needed.
04What file formats for production?
ODB++ preferred · Gerber 274X · CAD XY with centroids & rotation · IPC-2581. BOM in Excel or CSV with manufacturer part numbers.
Ready when you are
Send your Gerber & BOM — get a quote in 24 hours.
NDA available · Free DFM review · Senior engineer response.